QC Off-line Sample Measurement
Non-contact off‑line laser scanning measurement solution delivers precise diameter, ovality, and TIR for wire, cable, tubes and bars
QC also enables accurate measurement of outer diameter and wall thickness, with dedicated fixtures for various products and sizes
Why QC?
The Zumbach QC off‑line measurement system is a high‑precision, non‑contact solution based on proven ODAC® single, dual and triple axis laser scan technology, designed for fast and accurate quality control of wire, cable, tube, pipe, bar and rod samples. Engineered for simplicity and flexibility, QC enables easy measurement of production samples while delivering reliable, repeatable results for diameter and ovality. With optional product rotation up to 180° for full circumferential scanning, the QC system provides comprehensive measurement data including average, maximum and minimum diameter, ovality, and statistical values across multiple samples. Integrated with Zumbach’s BenchPro or USYS® platform, it allows results to be stored, analyzed, and exported for complete quality documentation and traceability.
By delivering precise off‑line verification and detailed measurement analysis, the QC system helps improve process validation, ensure product consistency, and support efficient quality assurance.
- High‑accuracy, non‑contact single, dual or triple axis sample measurement: Fast, operator‑independent results for diameter and ovality ensure consistent, reliable off‑line quality control.
- Optional full circumferential scanning:Automatic 180° sample rotation (holder FHR1 with ODAC® 16/60) enables diameter and ovality measurement of the product’s circular cross-section.
- Simple Pass/Fail inspection tool for product release: Immediately informs the operator if the measured product is within or exceeds specifications.
- Clear visualization & statistical analysis: Graphical display of each measurement with full statistical reporting (average, min/max, standard deviation) for complete sample evaluation.
- Flexible integration & data handling: Seamless solutions provided by BenchPro or USYS® processor for data storage, reporting, and export to external systems for quality documentation and traceability.
- Wide range of configurations for various applications: Uses single, dual or triple axis ODAC® laser scanners with either a local display, compact BenchPro desktop process or USYS® processor depending upon application and requirements.
Properties
- Automatic off‑line quality control system for sample measurement
- Non‑contact, high precision, laser‑based dimensional measurement
- Fast measurement of samples and manufactured parts
- Single, dual and triple axis measurement
- Motorized rotating sample holder (FHR1 option) for circular cross-sectional measurement
- Inputs to remotely start-stop the measurement integration into 3rd party systems
- Measures transparent and solid products
- Statistical evaluation (min, max, average, standard deviation) per sample set
- Graphical visualization via BenchPro or USYS® processor
- Data export capability to supervisory systems
Benefits
- High accuracy and repeatability independent of operator influence
- Immediate pass/fail feedback against defined tolerances
- Complete circular cross-section diameter insight through optional rotation of the product
- Improved quality control and documentation with statistical reporting
- Faster process optimization through quick, reliable measurement results
Number of measuring axes
Min. object diameter (mm)
Max. object diameter (mm)
Scan rate (scans/s)
Technical data
For accessories and detailed product information, refer to the respective brochures
ODAC® QC 2 - Piece Measurement
- Measuring axes
- 1
- Recommended max. object diameter
- 18 mm
- Min. object diameter
- 0.25 mm
- Scan rate
- 1,000 scans/s
- Brochure
- ODAC® QC 2 - Piece Measurement (PDF, 971.09 KB)
ODAC® QC 2 - Wire Measurement
- Measuring axes
- 1
- Recommended max. object diameter
- 5 mm
- Min. object diameter
- 0.05 mm
- Scan rate
- 240 scans/s
- Brochure
- ODAC® QC 2 - Wire Measurement (PDF, 744.58 KB)
ODAC® QC 4 - Piece Measurement
- Measuring axes
- 1
- Recommended max. object diameter
- 50 mm
- Min. object diameter
- 1 mm
- Scan rate
- 1,000 scans/s
- Brochure
- ODAC® QC 4 - Piece Measurement (PDF, 3.1 MB)
Proven performance worldwide
Zumbach QC off‑line measurement systems are built on the proven ODAC® laser scanning technology, with more than 100,000 laser measuring gauges successfully deployed worldwide across a wide range of industries. Trusted by both specialized manufacturers and global producers, ODAC® single, dual and triple axis laser scanners paired with a local display, BenchPro or USYS® processor, QC systems deliver reliable, high‑precision sample measurement for consistent quality assurance and process validation.
Proven in both laboratory and on the production floor, QC enables fast, operator‑independent measurement with comprehensive statistical analysis. Integrated seamlessly with Zumbach’s BenchPro or USYS® platform, it supports efficient data management, documentation, and process optimization, making it an ideal complement for operations already using Zumbach on-line measurement solutions.
Areas of application
Wire, Cable & General Manufacturing:
Suitable for off‑line quality control of wire samples, cable samples, and manufactured components across extrusion, coating, pultrusion processes, ensuring precise diameter and ovality measurement verification.
Plastic, Rubber & Composite Materials:
Ideal for tubing, hoses, hardboard, and profile samples made from plastic, rubber, and composite materials, delivering accurate dimensional measurement.
Medical, Pharma & Food Industry:
Perfect for high‑precision sample measurement of medical tubing, pharmaceutical products, and food‑grade materials, supporting strict quality and compliance requirements.
Steel & Non‑Ferrous Metals:
Suitable for cold‑ and hot‑processed steel, aluminium, and other metal tube and rod samples, with measurement capability across a wide diameter range from 50 µm to 550 mm.
Frequently asked questions
Can the QC measure transparent products?
Yes, the QC system can measure transparent materials such as plastic and medical tubing using proven ODAC® laser technology, ensuring accurate off‑line diameter and ovality measurement.
Can the QC system measure flexible products?
Yes, the QC is suitable for flexible materials including rubber, plastic tubing, and soft extruded products, delivering precise, non‑contact measurement without deformation.
Can I select the number of samples for measurement?
Absolutely, users can define the number of samples for each measurement series. The QC system automatically generates a complete statistical report including average, minimum, maximum, and standard deviation values.
What communication interfaces are available?
The Zumbach QC systems support industrial communication protocols such as EtherNet TCP/IP, with options for data exchange with external software and networks.
Can measurement data be stored and exported?
Yes, all measurement data can be stored, analyzed, and exported via the BenchPro or USYS® platforms. Data can be saved onto a USB storage device or transferred to external systems for quality documentation and further analysis.
Why use laser measurement for quality control (QC)?
Laser measurement enables high‑precision, non‑contact dimensional inspection of wire, cable, tubes, pipes and bars – extruded, drawn or machined without influencing or deforming the sample. Using proven ODAC® technology, it delivers fast, accurate results with excellent repeatability, making it ideal for off‑line quality control, defect detection, and statistical analysis to improve process capability and product quality.
