ECO­GAUGE Ro­bust In-line Di­men­sion­al Meas­ure­ment Sys­tem

Why ECO­GAUGE?

The Zumbach ECOGAUGE measuring gauges employ state-of-the-art, non‑contact, high‑accuracy ODAC® dimensional measurement system combined with a heavy duty environmental enclosure, engineered for continuous production in hot glass, steel hot rolling, continuous casting, forging, and demanding cold processing applications. Designed for medium to harsh environments, such as peeling and grinding, ECOGAUGE delivers reliable measurement even in the presence of oil, emulsions, dust, and heavy contamination.
By integrating real‑time dimensional measurements, ECOGAUGE enables automated process correction, reduces start-up time, improves product consistency, and enhances overall production efficiency whilst reducing scrap.

• High-accuracy, non-contact laser measurement for outer diameter and product position, delivering reliable results in challenging steel production environments.
• Built for tough conditions: Engineered for reliable performance despite heat, vibration, and contamination; proven in applications exposed to oil, mist, dust, and steam.
• Consistency you can trust: CSS single-scan calibration, adaptive signal processing, extremely low temperature drift and high-frequency scanning ensure stable, repeatable results over time while minimizing recalibration.
• Seamless integration: Supports legacy as well as current Fieldbus integration such as EtherNet/IP, PROFINET, EtherNet TCP/IP for straightforward integration with PLC/SCADA systems, Industry 4.0 and Zumbach USYS® processors.

Proven per­form­ance world­wide

Built on the trusted ODAC® measuring technology, ECOGAUGE benefits from over 60 years of proven performance, with more than 100,000 installations deployed worldwide. These advanced, state-of-the-art laser scanning systems support manufacturers across a wide range of industries with reliable, non‑contact dimensional measurement. From specialized SMEs to major global steel producers, customers rely on ECOGAUGE to improve product quality, reduce scrap, optimize processes, and increase overall production efficiency.
ECOGAUGE devices are designed for both in‑line (real‑time) and off‑line measurement, providing the flexibility to adapt to virtually any production environment.

Fre­quently asked ques­tions

What is the measurement accuracy of ECOGAUGE laser measuring systems?
ECOGAUGE systems are engineered for high‑precision, non‑contact dimensional measurement. Accuracy typically exceeds the requirements by a wide margin even on models with very large measuring fields. All devices are designed to deliver stable, repeatable performance in harsh industrial environments, and at high production speeds.

Is ECOGAUGE based on ODAC® technology?
Yes. ECOGAUGE is built on proven ODAC® laser scanning technology and utilizes a single‑axis ODAC® measuring principle. This ensures trusted, field-proven performance backed by over 60 years of deployment across more than 100,000 installations worldwide.

Can ECOGAUGE operate in harsh or high-temperature environments?
Absolutely. ECOGAUGE is specifically designed for extreme industrial conditions such as steel hot rolling, casting, and forging. Systems can be equipped with protective measures including water cooling, heat shielding, and air purge/blower systems to ensure reliable operation in high temperatures and contaminated environments.

What types of measurements can ECOGAUGE perform?
ECOGAUGE primarily measures outer diameter using non-contact laser technology. In addition, it can be configured for specialized applications such as gap, slit, position, height, and penetration measurements, making it highly versatile for a wide range of applications.

Can ECOGAUGE be used for inline process control?
Yes. ECOGAUGE supports both in-line (real-time) and off-line measurement. When integrated with PLC/SCADA systems or Zumbach USYS® processors, it enables real-time monitoring and process adjustments to reduce scrap and improve production efficiency.

How does ECOGAUGE perform in contaminated or restricted environments?
ECOGAUGE is engineered for environments with oil, dust, emulsions, and steam. Its robust design, air purge protection, and flexible installation allow accurate measurement even with limited access or visibility.

Is ECOGAUGE ready for Industry 4.0?
Yes, a complete list of parameters and measured data made available by the ODAC® can be accessed by a supervisory system, PLC or similar through a EtherNet TCP/IP or Fieldbus connection. This includes pre-process data summaries, measurement error checking and reporting, real-time data processing at a high rate. The system allows for password protected configuration locally through the web interface or by a supervisory system, through a network, ensuring identical and consistent set-up.